Tuesday 17 November 2015

Santa Sleigh FREE project

Hi Everyone,


The wreath posted by Michelle recently inspired me to haul out my Santa’s sleigh that I constructed about 15 year s ago. I thought it would be a good companion for the wreath.
I tried to find out the designer of the pattern but to no avail so I decided to design one of my own that I could share with you all.
Requirements List.

30 cm of forest green fabric
1 fat quarter of Christmas fabric
lots of cardboard for sleigh construction
30 cm foil jersey - silver. (used for skis and Santa bag)
2 m 40mm red ribbon
1m of 60 mm of Christmas ribbon
1 m 40mm forest green ribbon
1.3 m of approx 4 mm Christmas decorative cord
( I used double lengths of 1.5- 2mm and twisted them together as it was all I could find))
2m of approx 2 mm silver twisted cord
2m of approx 4mm white and silver twisted cord.
2 m of very fine silver cord.
2 large silver bells
scraps of Christmas fabric for presents.
Small amount of batting twice the size of template 2.
Hot glue gun
Spray adhesive
Strong wood glue
20cm of 10mm dowel -cut into 2 x10 cm lengths 
40cm of 5mm dowel. - cut into 2 x 20 cm lengths
Jewels for embellishment.
Silver paint.
 
Construction.
Cutting out the templates.

Cut 4 cardboard copies of  template 1.  Mark opposing sides of each pair.
Cut 2 cardboard copies of template 2.   Mark opposing sides.
Cut 4 cardboard copies of template 3.   Mark opposing sides of each pair.
Cut 2 squares of cardboard 10cm X 10cm.
Cut 2 rectangles of cardboard 10cm X13cm.
Cut 2 rectangles of cardboard 10cm x6cm.
Cut the 10mm dowel into 2x 10cm lengths.

Template patterns can be obtained from here.




Making the side panels.

Cut a piece of fabric that extends 1” around template 1.
Spray the adhesive following the instructions on the can. Stick together smoothing out any wrinkles.

Trim the fabric to within ½” of the cardboard and snip towards the cardboard to make tabs that you can then spray and glue down. (snip a V shape out so that you reduce the amount of bulk on the backside of the panel- something I forgot to do as you can see by the photo)

Repeat for a second panel making sure you mirror the side you stick the fabric.
Spray and glue these two sides together, weighing down with a weight to ensure they stick together.

Repeat for the second side panel using the other 2 cut outs.




Making the decorative side panel.
 
Cut out 2 pieces of batting the size of template 2.
Glue these to opposing sides of the two cardboard templates.
Cut out two pieces of Christmas fabric that are about ½” larger than the template.
Iron and glue these to the batting on each of the templates.
Clip into the cardboard and glue over as in the side panels.
Weigh down whilst drying.
Using the hot glue gun stick the Christmas panel to the side panel leaving a uniform strip around the top and sides.
 


  

Paint the 4 pieces of dowel with silver paint.



Making the skis.

 
Cut out 4 pieces of jersey foil that are about 1/2" larger than the templates.
Spray and glue the fabric on opposing sides of the templates.
Clip V shaped slits in fabric up to the cardboard and glue down tabs smoothing out the curves.
Spray two opposing pieces of the template and glue together to form one ski. Repeat for the second ski.
Weigh down whilst they are drying.
Using wood glue, glue the 20cm dowel along the bottom inside edge of each ski.
Using the hot glue gun, glue the very fine silver cord around the edges of the skis to cover up the join between the 2 pieces of cardboard.

(Note: If you wish you could make wooden skis using 3 ply or MDF.  Cut 2 of template 3 using a jigsaw and paint with silver paint. You will still need the dowel on the inside to allow for the decorative panel when in position).


Making the seat panels.

10x10 square.
Cover the first of these in green fabric.
Cover the second of these in Christmas fabric but when sticking down only stick 3 of the sides leaving the fourth free.

Stick these 2 squares together leaving the unstuck patterned side free.

10x6 rectangle.
Cover these rectangles in exactly the same way as the square above, leaving one patterned edge free.


10x13 rectangle.
Cover each of these in green fabric.
DO NOT STICK TOGETHER.


 
Lay these as follows:    10x6  10x13  10x10
Join them together by gluing the free patterned fabric onto the wrong side of the middle rectangle.
Glue the second middle rectangle over these flaps to cover them up.
















Putting it all together.


Glue the white and silver braid around the edge of the decorative panel to hide any inconsistencies, tucking in the ends at the position noted on template 1.










Position the seat section between the two side panels as shown on the template and using the hot glue gun, glue in place . Glue the 10cm pieces of dowel as shown in photo.


Glue the 2mm silver cord around the edges of the side panels.
Position the skis so that the bottom of the side panel is flush with the bottom of the ski and glue in place. 
This is slightly tricky as it can be difficult to get the sleigh balanced.
Thread the two bells onto the Christmas cord.
Hold the two ends in one hand and find the centre of the cord.
Keeping a bell on either side of the centre, take the centre to meet the ends forming two loops each with a bell.
Glue the centre and the ends to the middle of the front bar of the sleigh.
Cut the 60mm ribbon in half and glue one edge on either side of the  Christmas cord.
Tie 1 m of each of the 40mm red and green ribbons over the Christmas cord and tie into bows.


Tie the other 1m of red ribbon to the back bar of the sleigh.









Using the silver jersey make a Santa sack. ( I had some green jersey foil so I used that as well)
Cut a strip of the jersey 38cm long and 32 cm wide. Cut 2 10cm diameter circles. 
Make a tube, sewing along the 38cm edge but leave a 2" opening. Keep wrong side out and sew one circle  at each end of the tube and turn to the right side. 
 











Place a 9cm diameter circle of cardboard inside the tube.  (You may have to bend the cardboard to do this) and push one end inside to form an open bag.


 










Using cardboard, make some cubes and cover with fabric and tie with cord or lace. These will be the presents in the sack.

Decorate the sleigh and/or presents with jewels of your choice.

 


















VOILA!


Your Santa sleigh is now finished and can adorn your Christmas table.


It's not always all about quilting

Jacqui

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